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Forging & Casting Through Intelligent 2D & 3D Design for Zero-Defect Manufacturing (Part 1)

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$199.00
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Registration Includes

  • 6 month on-demand access
  • Offline Q&A session
  • Training material
  • Q&A & FAQ document
  • Training completion certificate
  • Expert consultations on-demand

Description

PART 1: Metal-Ready Design & Geometry Control

Modern forging and casting failures almost always begin long before molten metal ever enters a mold or a die. They start inside 2D drawings and 3D CAD models where geometry, wall thickness, fillets, draft angles, and tolerances quietly define how metal will flow, cool, and solidify. This part focuses on the critical design stage where manufacturability, tool life, and defect risk are either locked in or destroyed. Engineers learn how to create metal-ready designs that support uniform filling, stable solidification, clean die release, and reliable tooling performance. Instead of relying on trial and error in the foundry or forging shop, design decisions are guided by how hot metal actually behaves inside complex shapes. This directly impacts porosity, shrinkage, cracking, machining allowance, and yield. By aligning CAD modeling, technical drawings, and tooling logic, parts move from concept to production with fewer surprises and lower cost. This approach is especially valuable for automotive, aerospace, defense, and heavy-engineering suppliers where quality, consistency, and process stability are non-negotiable. When design controls metal behavior, defects stop being unpredictable events and become manageable engineering variables that can be eliminated before production ever starts.

Why you should not miss the training?

Most forging and casting problems are silently built into drawings and CAD models long before metal ever touches a mold, this training will help you to master; 

1. CAD That Survives Metal: Designs that maintain integrity during forging and casting processes.

2. Stop Designing Scrap: Eliminate geometry that creates hidden defect and rework zones.

3. Tooling Starts in CAD: Reduce die cost through intelligent part geometry decisions.

4. Drawings Foundries Respect: Create 2D designs that production and tooling teams trust.

5. Design Locks Your Cost: Control material usage and yield before metal ever flows.


Who should attend this training?

This is highly recommended and designed for professionals working with forged and cast metal parts, in particular:

    - CAD and product design engineers
    - Forging and casting engineers
    - Tooling and die designers
    - Foundry and forging shop managers
    - Quality and metallurgical engineers
    - Automotive, aerospace, and industrial OEM suppliers

After part 1 participants can: Create 2D drawings and 3D CAD models that are truly forging- and casting-ready, with fewer defects, lower tooling cost, and higher manufacturing yield.

NOTE: Checkout Part 2 to add to your cart: Forging & Casting Through Intelligent 2D & 3D Design for Zero-Defect Manufacturing (Part 2)

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Your Training Expert

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OnlyTRAININGS Expert Team

OnlyTRAININGS Research & Experts Team

The OnlyTRAININGS experts team is a powerhouse of industry professionals committed to advancing knowledge and solving complex challenges. Comprising specialists from diverse fields including chemical engineering, automotive, artificial intelligence, consumer electronics, energy solutions, sustainability, circular economy, polymer science, cosmetics industry, information technology, regulatory affairs and more, our team brings unparalleled expertise. With deep knowledge in polymer science, material science, coatings technology, cosmetic formulations, adhesives and sealants, and industry regulations, we offer a unique blend of experience and skill sets. Driven by a passion for innovation and rigorous research, our team is dedicated to making a tangible impact. We thrive on tackling new challenges, exploring growth opportunities, and pushing the boundaries of what’s possible. By staying at the forefront of industry developments and emerging technologies, we ensure that professionals can apply cutting-edge skills and insights to their day-to-day work. At OnlyTRAININGS, we pride ourselves on delivering world-class, instructor-led technical training. Backed by our expert team, we provide comprehensive, hands-on learning experiences designed to elevate your skills and expertise. Whether you're looking to master new technologies, solve complex problems, or stay ahead in your field, OnlyTRAININGS is your partner in professional growth.


Training Outline

  • During this training following topics will be discussed in detail:
    1. Why Most CAD Models Fail in Forging & Casting
      • - Where designs create hidden defect zones
      • - How geometry breaks metal flow
      • - Why foundries reject “correct” drawings
      • - Where scrap is designed into parts
      • - What CAD misses about real metal
    2. Reading Metal Behavior from 2D Drawings
      • - Shrinkage hidden inside section views
      • - Thickness changes that trigger cracks
      • - Tolerance traps that kill tooling
      • - Draft and radius mistakes
      • - Drawing features that control flow
    3. 3D Geometry Rules for Forging vs Casting
      • - Fillets that survive hot metal
      • - Draft angles that release cleanly
      • - Shapes that promote uniform fill
      • - Symmetry that stabilizes metal flow
      • - Undercuts that destroy tools
    4. Designing for Tooling, Not Just Shape
      • - Parting lines that actually work
      • - Ejector-friendly geometry
      • - Core-ready CAD design
      • - Machining-minimized shapes
      • - Tool-life-driven modeling
    5. Geometry-Driven Yield & Manufacturing Cost
      • - Wall thickness vs metal usage
      • - Shape-driven riser volume
      • - Geometry-controlled cycle time
      • - Design-locked scrap rates
      • - Cost-optimized CAD strategies
    6. Key Takeaways

    Further areas you will be able to explore after this training: forging design, casting design, 2D CAD for forging, 3D CAD for casting, metal ready design, manufacturable design, forging CAD, casting CAD, tooling design, zero defect manufacturing, metal part design, design for manufacturability, foundry design, forging geometry, casting geometry and much more....

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