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Coextruded Films: Advanced Barrier Performance and Compliance Design Strategies

5.0 star rating
$199.00
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Registration Includes

  • Live session and on-demand access
  • Expert Q&A session
  • Training material, Q&A and FAQ PDF
  • 6 month on-demand access
  • Training completion certificate
  • Expert consultations on-demand

Description

Coextruded film performance depends on layer architecture decisions made long before production starts. This advanced training focuses on designing multilayer structures that consistently meet OTR, WVTR, mechanical integrity, and regulatory requirements under real manufacturing conditions. Participants will learn how material selection and layer sequencing influence barrier stability, interlayer adhesion, curl, gauge variation, and long-term performance drift. Training examines practical design strategies for high-barrier structures using EVOH, polyamide, polyethylene, polypropylene, and functional tie layers, with emphasis on how processing conditions and moisture exposure affect barrier reliability. Special attention is given to common production failures such as delamination, neck-in, haze, and thickness instability, and how these issues originate from structural or material mismatches rather than equipment settings. Compliance considerations are integrated throughout, including migration risk, food contact requirements, and PPWR-driven design constraints for recyclable packaging. The training provides decision frameworks to balance barrier performance, recyclability, cost, and process stability, enabling formulators and process engineers to design coextruded films that meet both performance targets and regulatory expectations without repeated redesign cycles.


Why you should not miss the training?

Why is this training essential? The value lies in these five specific outcomes;

1. Crack the EVOH humidity code: Learn practical methods to protect your moisture-sensitive barrier layer from performance loss.

2. Prevent costly delamination in production: Understand the precise material and process settings that guarantee perfect layer adhesion.

3. Right-size your material costs: Learn to calculate the minimal barrier layer thickness needed to meet your specific shelf-life target.

4. Avoid over-engineering your packaging: Gain the knowledge to build a lean, effective structure without unnecessary or redundant layers.

5. Solve the recycle ready barrier puzzle: Get ahead of regulations with insights into developing high-performance mono-material barrier films.


Who should attend this training?

This is one of those technical trainings which is highly recommended for polymer and plastic industry professionals including: 

        - R&D chemist, formulators, chemical engineers
        - Product developers, scientists, technicians, lab managers
        - Specialist and professionals from coatings, polymers and related industries


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OnlyTRAININGS Expert Team

OnlyTRAININGS Research & Experts Team

The OnlyTRAININGS experts team is a powerhouse of industry professionals committed to advancing knowledge and solving complex challenges. Comprising specialists from diverse fields including chemical engineering, automotive, artificial intelligence, consumer electronics, energy solutions, sustainability, circular economy, polymer science, cosmetics industry, information technology, regulatory affairs and more, our team brings unparalleled expertise. With deep knowledge in polymer science, material science, coatings technology, cosmetic formulations, adhesives and sealants, and industry regulations, we offer a unique blend of experience and skill sets. Driven by a passion for innovation and rigorous research, our team is dedicated to making a tangible impact. We thrive on tackling new challenges, exploring growth opportunities, and pushing the boundaries of what’s possible. By staying at the forefront of industry developments and emerging technologies, we ensure that professionals can apply cutting-edge skills and insights to their day-to-day work. At OnlyTRAININGS, we pride ourselves on delivering world-class, instructor-led technical training. Backed by our expert team, we provide comprehensive, hands-on learning experiences designed to elevate your skills and expertise. Whether you're looking to master new technologies, solve complex problems, or stay ahead in your field, OnlyTRAININGS is your partner in professional growth.


Training Outline

  • During this training following topics will be covered:

    1. Fundamentals of Barrier Performance
    2. Coextrusion Technology and Layer Design
      • - Multilayer Architecture Design
      • - Structure Optimization Examples
    3. Material Selection and Formulation Strategies
      • - High-Barrier Polymer Exploration
      • - Tie Layer Chemistry and Selection
      • - Additive Systems for Barrier Enhancement
    4. Processing Optimization and Quality Control
      • - Processing Parameter Optimization
      • - Quality Control and Testing Methods
    5. Regulatory and Sustainability Considerations
      • - Food Contact Regulations
      • - Sustainability and Circular Economy
    6. Troubleshooting and Case Studies
    7. List Of Key Global Players
    8. Q&A session

    Further areas you will be able to explore after this training: coextruded films, multilayer film design, barrier film formulation, OTR WVTR control, EVOH barrier films, tie layer selection, flexible packaging design, PPWR compliance packaging, food contact multilayer films, delamination prevention, packaging film troubleshooting, high barrier packaging, recyclable multilayer films and much more..

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