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Solvent Replacement in Industrial Coatings: Advanced Formulation Strategies for Low-VOC Performance

5.0 star rating
$199.00
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Registration Includes

  • Live session and on-demand access
  • Expert Q&A session
  • Training material, Q&A and FAQ PDF
  • 6 month on-demand access
  • Training completion certificate
  • Expert consultations on-demand

Description

Regulatory pressure to reduce VOCs and eliminate hazardous solvents is forcing industrial coating formulators to redesign solvent systems without compromising application behavior, film formation, or long-term durability. Solvent replacement is no longer a simple substitution exercise. Changes in evaporation profile, solvency power, and resin compatibility can disrupt viscosity control, wetting, defect resistance, and cure performance. This advanced training focuses on practical formulation strategies for solvent replacement across industrial coatings, including solvent-borne to high-solids and water-reduced systems. Participants will learn how to evaluate alternative solvents based on Hansen parameters, evaporation curves, and resin interaction to maintain flow, leveling, and defect control. The session also addresses hidden risks such as viscosity drift, flash-off imbalance, substrate wetting failures, and changes in film morphology. Special attention is given to balancing regulatory requirements such as VOC limits, HAP reduction, and worker safety with real manufacturing constraints and application performance. The training provides decision-grade frameworks to redesign solvent packages, stabilize formulations, and avoid costly trial-and-error during scale-up, ensuring compliant coatings that perform reliably in production and field conditions.


Why you should not miss the training?

By attending this training, you’ll sharpen your formulation edge and position yourself at the forefront of next-gen coating technologies. You will gain:;

1. Avoid performance loss during solvent replacement: Learn how evaporation balance and solvency changes affect flow, leveling, and film integrity.

2. Replace solvents without triggering hidden formulation instability: Understand resin compatibility risks, viscosity drift, and phase-separation failure modes..

3. Meet VOC and HAP limits without sacrificing application performance: Balance regulatory compliance with sprayability, drying profile, and defect control.

4. Prevent scale-up surprises and production variability: Identify formulation changes that disrupt flash-off behavior and plant processing stability

5. Build a decision framework instead of trial-and-error reformulation: Evaluate alternative solvents using Hansen parameters, evaporation curves, and system interactions.


Who should attend this training?

This is one of those technical trainings which is highly recommended for coating industry professionals including: 

        - R&D chemist, formulators, chemical engineers
        - Product developers, scientists, technicians, lab managers
        - Specialist and professionals from coatings, polymers and related industries


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OnlyTRAININGS Expert Team

OnlyTRAININGS Research & Experts Team

The OnlyTRAININGS experts team is a powerhouse of industry professionals committed to advancing knowledge and solving complex challenges. Comprising specialists from diverse fields including chemical engineering, automotive, artificial intelligence, consumer electronics, energy solutions, sustainability, circular economy, polymer science, cosmetics industry, information technology, regulatory affairs and more, our team brings unparalleled expertise. With deep knowledge in polymer science, material science, coatings technology, cosmetic formulations, adhesives and sealants, and industry regulations, we offer a unique blend of experience and skill sets. Driven by a passion for innovation and rigorous research, our team is dedicated to making a tangible impact. We thrive on tackling new challenges, exploring growth opportunities, and pushing the boundaries of what’s possible. By staying at the forefront of industry developments and emerging technologies, we ensure that professionals can apply cutting-edge skills and insights to their day-to-day work. At OnlyTRAININGS, we pride ourselves on delivering world-class, instructor-led technical training. Backed by our expert team, we provide comprehensive, hands-on learning experiences designed to elevate your skills and expertise. Whether you're looking to master new technologies, solve complex problems, or stay ahead in your field, OnlyTRAININGS is your partner in professional growth.


Training Outline

  • During this training following topics will be covered:

    1. Quick Introduction & Industry Drivers
      • - Why Replace Solvents?
      • - Key Challenges in Solvent Replacement
    2. Understanding Solvent Functionality & Selection Criteria
      • - Role of Solvents in Coatings
      • - Common Industrial Solvents & Their Limitations
      • - Hansen Solubility Parameters (HSP) for Solvent Selection
    3. Solvent Replacement Strategies
      • - Water-Based Systems
      • - High-Solids & Solvent-Free Coatings
      • - Bio-Based & Green Solvents
      • - Alternative Technologies
    4. Formulation Adjustments & Case Studies
      • - Key Modifications When Replacing Solvents
      • - Real-World Case Studies
    5. Tools & Testing Methods for Successful Reformulation
      • - Software & Predictive Tools
      • - Lab Testing & Validation
    6. Troubleshooting Common Challenges
    7. Key Takeaways
    8. Q&A session

    Further areas you will be able to explore after this training: solvent replacement coatings, low VOC coating formulation, industrial coatings reformulation, VOC reduction coatings, HAP free coatings, alternative solvents coatings, high solids coatings formulation, water reduced coatings, coating evaporation control, Hansen solubility coatings, solvent borne coating reformulation, VOC compliance industrial coatings, coating formulation troubleshooting, low emission industrial coatings, solvent substitution strategies and more...

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