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Advanced Formulation for Recycled Plastics: Mitigating Pre- and Post-Market Challenges

5.0 star rating
$199.00
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Registration Includes

  • 6 month on-demand access
  • Offline Q&A session (by email)
  • Training material
  • Q&A & FAQ document
  • Training completion certificate
  • Expert consultations on-demand

Description

Recycled plastics, including post-consumer recycled (PCR) and pre-consumer regrind, enable the circular economy but bring pre and post market challenges. Feedstock variability, contamination, and legacy additives demand tight acceptance specs for moisture, ash, bulk density, and rheology via MFI/IV. Smart sorting with NIR or tracers plus SPC quality control helps stabilize inputs. Rapid characterization is essential: FTIR carbonyl index, DSC/TGA for oxidation, GC-MS or TD-GC-MS for odor and VOCs, and XRF for metals and pigments. In processing, melt filtration curbs gels and fish-eyes, and devolatilization with vacuum venting and stripper agents cuts odor. Reactive extrusion boosts rPE, rPP, and rPET using compatibilizers, chain extenders, vis break, and torque or MFI control. Stabilization lifts OIT/OOT and ESCR. Color stays on target by managing ΔE and b* with optical brighteners, TiO2 selection, and carrier compatibility. Compliance requires NIAS screening, food-contact migration modeling, traceability, and mass-balance claims.

Why you should not miss the training?

Working with PCR isn’t about luck; it’s about control. This training compresses proven plant fixes so senior formulators can lock specs, protect color and ESCR, and leave with run-ready protocols that withstand audits;

1. 48-Hour Triage, Zero Guesswork: Stepwise protocol with thresholds (FTIR CI, DSC/TGA, TD-GC-MS) for fast go/no-go decisions.

2. Rheology Stabilized, Throughput Intact: Vis-break tuning, torque/MFI windows, and chain-extension to restore IV without over-shearing.

3. Odor/VOC Under Control: Venting plus stripper-agent matrix, sensory-to-VOC mapping, and ppm targets aligned to customer panels.

4. Gels & Fish-Eyes Reduced: Filter selection rules, pressure-delta switching, and back-flush logic that cut defects in film-grade PCR.

5. Compliance That Sticks: NIAS screening and migration modeling with traceability and claim language you can defend during audits.


Who should attend this training?

This training is designed for professionals and organizations across the chemical industry, OEMs specifically, it is ideal for:

    - Senior polymer/formulation engineers
    - Compounding & process engineers (film, blow, injection)
    - QA/QC & lab managers
    - Packaging development & converting leads (FMCG/CPG)
    - Automotive/appliance materials teams
    - Regulatory & compliance leaders (FCM/NIAS/REACH/TSCA)
    - Brand owners/OEM specifiers

Expert Validation

“This training has been officially reviewed and validated by the OnlyTRAININGS Experts Validation Team. The training content on recycled plastics (PCR) formulation covering contamination screening, melt-index variability mitigation, supply-chain traceability and design for post-consumer recycled content that meets our highest standards for scientific accuracy, industrial relevance and formulation readiness.”


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Your Training Expert

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OnlyTRAININGS Expert Team

OnlyTRAININGS Research & Experts Team

The OnlyTRAININGS experts team is a powerhouse of industry professionals committed to advancing knowledge and solving complex challenges. Comprising specialists from diverse fields including chemical engineering, automotive, artificial intelligence, consumer electronics, energy solutions, sustainability, circular economy, polymer science, cosmetics industry, information technology, regulatory affairs and more, our team brings unparalleled expertise. With deep knowledge in polymer science, material science, coatings technology, cosmetic formulations, adhesives and sealants, and industry regulations, we offer a unique blend of experience and skill sets. Driven by a passion for innovation and rigorous research, our team is dedicated to making a tangible impact. We thrive on tackling new challenges, exploring growth opportunities, and pushing the boundaries of what’s possible. By staying at the forefront of industry developments and emerging technologies, we ensure that professionals can apply cutting-edge skills and insights to their day-to-day work. At OnlyTRAININGS, we pride ourselves on delivering world-class, instructor-led technical training. Backed by our expert team, we provide comprehensive, hands-on learning experiences designed to elevate your skills and expertise. Whether you're looking to master new technologies, solve complex problems, or stay ahead in your field, OnlyTRAININGS is your partner in professional growth.


Training Outline

  • During this training following topics will be discussed in detail:

    1. Kickoff & Diagnostic Map
    2. Feedstock Acceptance & Sorting
    3. Rapid Characterization Stack
    4. Devolatilization & Odor Control
    5. Filtration & Contaminants
    6. Reactive Extrusion & Compatibilization
    7. Stabilization & Aging Control
    8. Aesthetics: Color/Yellowness Control
    9. Application Clinics: Film · Blow · Injection
    10. Compliance & Risk (NIAS/FCM/Claims)
    11. Three Case Sprints
    12. 30/60/90 Rollout & Scorecard
    13. Q&A session

    Further areas you will be able to explore after this training:  recycled plastics, advanced PCR formulation, recycled polymer compounding, PCR quality control, melt filtration PCR, odor control PCR, devolatilization vacuum venting, reactive extrusion PCR, compatibilizers for PCR, chain extenders rPET, stabilizers HALS phosphite, OIT OOT testing, ESCR improvement PCR, NIAS compliance testing, food contact migration and much more....

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