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PPWR Compliance in Practice: PFAS-Free Barrier Design and Recyclable Packaging Formulation

5.0 star rating
$199.00
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Registration Includes

  • Live session and on-demand access
  • Expert Q&A session
  • Training material, Q&A & FAQ document
  • 6 month on-demand access
  • Training completion certificate
  • Expert consultations on-demand

Description

The transition to PPWR-compliant packaging requires more than material substitution. It demands formulation-level decisions that balance recyclability, barrier performance, and regulatory risk. This advanced training focuses on designing PFAS-free, mono-material packaging systems that meet EU Packaging and Packaging Waste Regulation requirements while maintaining functional performance in real applications. Participants will learn how polymer compatibility, adhesive selection, coating chemistry, and barrier architecture influence recyclability outcomes in PE and PP streams. The session examines practical limits of EVOH integration, mineral and silica barriers, and high-performance polyolefin solutions, including their impact on delamination risk, NIR detectability, and reprocessing behavior. The training also addresses Design-for-Recycling (D4R) criteria, recyclability validation methods, and supplier data requirements needed to support compliance claims. Emphasis is placed on identifying failure modes such as recycling stream rejection, barrier breakdown after reprocessing, and hidden PFAS contamination risks. By connecting formulation choices with regulatory acceptance and real recycling performance, this program enables R&D and packaging teams to design audit-ready, market-compliant packaging systems without costly redesign cycles.


Why you should not miss this training?

This training is for professionals who must make defensible material decisions now, not after PPWR and PFAS enforcement closes options;

1. Align R&D timelines with PPWR and PFAS enforcement: Identify what must be redesigned early to avoid late-stage reformulation risk.

2. Close the PFAS-free performance gap: Understand which PFAS-free barriers deliver grease, heat, and barrier performance in practice.

3. Design mono-material structures that truly recycle: Apply adhesive and coating rules that determine acceptance in real recycling streams.

4. Validate recyclability correctly the first time: Focus on NIR sorting and reprocessing tests regulators and recyclers rely on.

5. Demand decision-grade supplier data: Know exactly what documentation proves PFAS-free status and PPWR recyclability.


Who should attend this training?

This is highly recommended and must have training for chemical industry professionals engaged in diverse application/formulation areas; in particular:

    - R&D chemists, Formulators
    - Technical managers, Process Engineers
    - QA managers, Manufacturing leads
    - Regulatory, compliance managers
    - Product development teams and R&D managers 


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Your Training Expert

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OnlyTRAININGS Expert Team

OnlyTRAININGS Research & Experts Team

The OnlyTRAININGS experts team is a powerhouse of industry professionals committed to advancing knowledge and solving complex challenges. Comprising specialists from diverse fields including chemical engineering, automotive, artificial intelligence, consumer electronics, energy solutions, sustainability, circular economy, polymer science, cosmetics industry, information technology, regulatory affairs and more, our team brings unparalleled expertise. With deep knowledge in polymer science, material science, coatings technology, cosmetic formulations, adhesives and sealants, and industry regulations, we offer a unique blend of experience and skill sets. Driven by a passion for innovation and rigorous research, our team is dedicated to making a tangible impact. We thrive on tackling new challenges, exploring growth opportunities, and pushing the boundaries of what’s possible. By staying at the forefront of industry developments and emerging technologies, we ensure that professionals can apply cutting-edge skills and insights to their day-to-day work. At OnlyTRAININGS, we pride ourselves on delivering world-class, instructor-led technical training. Backed by our expert team, we provide comprehensive, hands-on learning experiences designed to elevate your skills and expertise. Whether you're looking to master new technologies, solve complex problems, or stay ahead in your field, OnlyTRAININGS is your partner in professional growth.


Training Outline

  • During this training following important points will be discussed:

    1. Regulatory Imperative & Business Timeline
    2. Advanced Design-for-Recycling Chemistry
      • - Mono-Material Architecture Design
      • - PFAS-Free Barrier Technology Deep Dive
      • - Advanced Processing Considerations
    3. Comprehensive Validation & Testing Protocols
      • - Advanced Analytical Methods
      • - Recyclability Testing Excellence
      • - Accelerated Testing & Predictive Modeling 
    4. Scale-Up Engineering & Process Integration
      • - Laboratory to Pilot Transition
      • - Quality Control Adaptation
      • - Economic Impact Modeling
    5. Practical Implementation
    6. Case Studies
    7. Bonus: Advanced Supplier Management & Data Systems
    8. Q&A session

    Further areas you will be able to explore easily after this training: PPWR compliance 2027, PFAS alternative packaging, Design for Recycling checklist, mono-material flexible packaging, recyclability testing protocols, PPWR supplier data requirements, PFAS-free food packaging, Mono-material Packaging, PFAS-free barrier, EVOH, Polymer Compatibility, Recyclability Testing, CEFLEX Guidelines, Food Contact Materials, Packaging Compliance, Supplier Due Diligence, Packaging Regulation, PFAS ban, Sustainable Packaging, Circular Economy, Design for Recycling, Recyclable Packaging, EU Packaging Law and much more..

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