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Twin Screw Extrusion; Set-up And Optimizing Process Parameters For Performance And Cost Saving

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$199.00
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Registration Includes

  • Live session and on-demand access
  • Q&A session
  • Training material & Q&A transcript PDF
  • 6 month on-demand access
  • Participation certificate
  • Expert consultations on-demand

Description

The twin screw extrusion process is widely used in the production of a wide range of products, including food, plastics, rubber, and more. It is a critical aspect of the manufacturing process, and it requires a high level of technical expertise and attention to detail.Twin Screw Extrusion (TSE) process enables the continuous production of highly homogeneous and finely structured products. It has become the standard over time in several industries because it offers numerous advantages over single screw extrusion. Twin screw extrusion can handle a wide range of materials and can perform a variety of operations, such as filling, compounding, and devolatilization, in a single processing step. The twin screw extrusion process is fast, efficient, and can be used to produce large quantities of product in a single run. It is highly valuable in the polymer industry due to its ability to produce high-quality products with improved performance and increased production efficiency.

Why you should not miss the training?

In this training instructor will discuss all the major aspects including;

1. Comprehensive Knowledge: Gain deep insights into twin screw extruders, covering parts, plastic behavior, controls, and troubleshooting for a holistic understanding.

2. Optimize Productivity: Learn techniques to maximize productivity, ensuring efficient extrusion processes that can boost production and save costs.

3. Safe Operations: Enhance safety by mastering safe operating procedures, reducing the risk of accidents and ensuring a secure workplace environment.

4. Quick Problem Solving: Acquire skills to swiftly identify and resolve extrusion-related issues, minimizing downtime and increasing overall efficiency.

5. Profit Enhancement: Understand the connection between process control and profits, enabling you to make informed decisions that positively impact your bottom line.

Who should attend this training?

Recommended for engineers, R&D chemist, QA, compounders, masterbachers who are looking for process optimization to improve performance. Training is also useful for professionals encountering problem in their daily extrusion related processes and interested in the benefits of twin screw extrusion.

This is highly recommended and must have training for chemical industry professionals engaged in diverse polymer application/formulation areas; in particular:

    - R&D chemists, formulators, Engineers, Q&A
    - Chemist, Compounders, masterbachers
    - Professionals interested in twin screw extrusion 

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OnlyTRAININGS Expert Team

OnlyTRAININGS Research & Experts Team

OnlyTRAININGS experts team comprises industry professionals dedicated to advancing knowledge and solving complex problems. Our team consists of specialists from diverse fields, including chemical engineering, automotive, polymer science, cosmetics, information technology and more. With expertise in polymer science, material science, coatings technology, cosmetic formulations, adhesives and sealants, our team offers a wide range of experience and skill sets. Driven by a commitment to rigorous and innovative research, our team aims to make a tangible impact. We constantly seek new challenges and opportunities for growth, pushing the boundaries of what is possible. By staying updated on industry developments and emerging technologies, our research team ensures that industry professionals can utilize the skills and information effectively in their day-to-day work. At OnlyTRAININGS, we are dedicated to providing the best instructor-led technical training. Our experts team supports this commitment, ensuring that professionals receive comprehensive and valuable training to enhance their skills and expertise.

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Training Outline

  • During this training following topics will be covered:

    1. Quick Introduction & Overview Of Twin Screw Extruder (TSE)
    2. The Science of Twin Screw Extrusion
      • - How Twin Screw Extrusion works
      • - Materials and Polymer Processing
      • - Types of Extruders and their Characteristics
      • - Factors affecting Performance in Twin Screw Extrusion 
    3. Set-Up and Optimizing Process Parameters
    4. Cost Effective Strategies in Twin Screw Extrusion
      • - Optimizing Equipment Performance
      • - Minimizing Waste and Energy Costs
      • - Materials Selection and Management
      • - Implementing Automation and Process Controls
      • - Optimizing Process Parameters
      • - Twin Screw Extruder Calibration 
    5. Maximizing Performance in Twin Screw Extrusion
      • - Understanding Melt Flow and Shear Rates
      • - Controlling Temperature, Pressure, and Flow
      • - Improving Melt Quality and Resin Compatibility
      • - Enhancing Product Quality and Consistency
    6. Calibrating Twin Screw Extruder for Optimal Results
    7. Troubleshooting Common Issues
    8. Important Do’s and Don’ts
    9. Case Studies
    10. Best Practices
    11. Conclusions
    12. Q&A session

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